Product Description
Product Description
Roller chain on various machine equipment, welded steel mill chain, welded steel drag chain, cast fixed pin chain, pintle chain, drop forged link chain and Engineer Class Driving Chain, with alloy steel and stainless steel selection according to your requirement
1, Chain types: agricultural chain, drop forged rivetless chain, Roller Chain, conveyor chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain, double flex chain, pintle chain, weld steel drag chains, malleable chain etc;
2, Main materials: It is 40Mn. 40Cr, 45Mn alloy steel or SUS304 for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;
3, Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;
4, Surface: Shot peening, black, blue or original;
5, Package way: Plastic bag+ carton box+ plywood case
Detailed Photos
Product Parameters
Packaging & Shipping
1. Inner packing: Poly bag, air bubble bag, carton according to buyer’s request.
2. Outer packing: OSB case or pallet.
3. Please remember to leave the correct contact ADDRESS information for delivery.
Our Advantages
Company Profile
We are a leading manufacturer of mechanical transmission spare parts, as well as several years 1 of reliable and trustworthy vendors. Our main items are roller chain, conveyor chain, agricultural chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain etc.
At present, For South American, European, and Asian market, our superior products are fabricated according to your requirement and our quality meets ISO, ASME, DIN standard.
Please watch our process steps as below
(1) punch its outer plate and inner plates
(2)Shot peening workshop
(3) heat treatment workshop
(4) assembly preparation
(5) pins process
(6) Tensile Properties Test before shipment
After Sales Service
Our products can be repaired or replaced the new parts with free cost in 3 months.
FAQ
Question:
1.Q:How about mould cost?
A: primarily depend on : 1.Drawing, 2.material, 3.weight and quantity.
We need to know the structure of each parts to analyze the mold solution by:
1) –Complete design drawing, product model or actual sample —– the best way
–PDF drawing with complete dimension for each parts
–Clearly photos for each parts with more angle-views to show every features.
2)The materials, technical parameters and surface treatments.
technical parameters: tell us about its model, pitch, roller diameter, width between inner plates, attachment type, outside drawing etc.
3)The quantity of order.
2.Q:How to control the product processing?
A: The processing report or pictures will be sent to the customer every week/ each month for review.
3.Q:Who will own the mould?
A:Customer, also the mould can be kept in our factory for future order.
4.Q:How long do you make your quotation?
A:After receiving detail informations we will quote in 1 to 3 days.
5.Q: MOQ? —
small chain type: if its pitch is less than 38.10mm and its thickness is less than 5mm, MOQ is 1500 CZPT on these roller chains or conveyor chains;
middle chain type: MOQ is 1000 CZPT on these roller chains or conveyor chains;
big chain type: if its pitch is more than 76.20mm and its thickness is more than 10mm, MOQ is 200 CZPT on these roller chains or conveyor chains;
I hope we can do business together, and look CZPT to hearing from you soon
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Conveyer Equipment, Packaging Machinery, Food Machinery, Mining Equipment |
| Surface Treatment: | Carburizing and Quenching |
| Structure: | Roller Chain |
| Material: | Alloy |
| Type: | Short Pitch Chain |
| Samples: |
US$ 12.1/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can a drive chain be used in a material handling or warehouse automation system?
Yes, a drive chain can be used in material handling and warehouse automation systems where reliable and efficient power transmission is required. Here is a detailed explanation:
In material handling and warehouse automation systems, various types of equipment and conveyors are used to move, lift, and transport goods and materials. Drive chains offer several advantages in these applications:
- High Load Capacity: Drive chains are known for their high load-carrying capacity, making them suitable for handling heavy loads in material handling and warehouse automation. They can effectively transmit power to drive mechanisms involved in lifting, conveying, and positioning materials.
- Precise Power Transmission: Drive chains provide precise power transmission, ensuring accurate and synchronized movement of the conveyor systems and equipment. This allows for reliable and efficient material handling processes, precise positioning, and synchronized operation in automated systems.
- Durability and Reliability: Material handling and warehouse environments can be demanding, with continuous operation, heavy loads, and variable conditions. Drive chains are designed to withstand these challenging environments, providing durability, resistance to wear, and long service life, even in high-demand applications.
- Flexibility and Adaptability: Drive chains offer flexibility and adaptability in designing and configuring material handling and warehouse automation systems. They can be easily integrated into different conveyor types, such as roller conveyors, chain conveyors, or overhead conveyors, allowing for smooth and efficient material flow within the warehouse or production facility.
- Compatibility with Auxiliary Components: Drive chains can be easily combined with auxiliary components commonly used in material handling systems, such as tensioners, guides, sprockets, and bearings. This ensures reliable and efficient power transmission throughout the entire system and facilitates easy maintenance and replacement when necessary.
- Cost-Effectiveness: Drive chains offer a cost-effective solution for power transmission in material handling and warehouse automation systems. They have a long service life, reduced maintenance requirements, and lower replacement costs compared to some alternative power transmission systems.
It is important to consider the specific requirements of the material handling or warehouse automation system when selecting a drive chain. Factors such as load capacity, speed, environmental conditions, and maintenance considerations should be taken into account.
Regular maintenance, including inspection, lubrication, and tension adjustment, is crucial to ensure optimal performance and longevity of the drive chain in material handling and warehouse automation applications.
By utilizing drive chains in material handling and warehouse automation systems, operators can benefit from high load capacity, precise power transmission, durability, adaptability, and cost-effectiveness, contributing to efficient and reliable material handling processes and warehouse operations.
Can a drive chain be used in a mining or construction application?
Yes, a drive chain can be used in mining and construction applications, where reliable power transmission and durability are essential. Here is a detailed explanation:
In mining and construction, heavy machinery and equipment are commonly used to perform tasks such as excavating, hauling, and material handling. Drive chains offer several advantages in these demanding applications:
- High Load Capacity: Drive chains are known for their high load-carrying capacity, making them suitable for heavy-duty applications commonly found in mining and construction. They can handle the significant forces and loads associated with excavators, cranes, bulldozers, and other machinery.
- Durability and Reliability: Mining and construction environments are challenging, with conditions such as dust, dirt, vibrations, and extreme temperatures. Drive chains are designed to withstand these harsh conditions and provide reliable and durable power transmission even in rugged and demanding operating environments.
- Resistance to Wear and Fatigue: Drive chains are manufactured from materials and coatings that offer excellent resistance to wear, fatigue, and corrosion. This ensures a longer service life, reducing the frequency of replacements and minimizing downtime for maintenance.
- Flexibility and Adaptability: Drive chains can be customized to fit specific mining and construction applications. They are available in various sizes, pitches, and materials to accommodate different loads, speeds, and environmental conditions.
- Suitable for Variable Speeds and Torques: Drive chains can handle variable speeds and torques, allowing them to adapt to different operational requirements in mining and construction equipment. They can efficiently transmit power and withstand sudden changes in loads and torque.
- Compatibility with Attachments: Drive chains can be equipped with attachments or customized to accommodate specific attachments used in mining and construction machinery. These attachments, such as buckets, rippers, or lifting arms, can be securely connected to the chain, enabling efficient material handling or specialized tasks.
It is important to select the appropriate drive chain type, size, and material based on the specific requirements of the mining or construction application. Regular maintenance, including inspection, lubrication, and tension adjustment, is crucial to ensure optimal performance and longevity of the drive chain in these demanding environments.
By utilizing drive chains in mining and construction applications, operators can benefit from reliable power transmission, durability, and the ability to withstand the challenging conditions encountered in these industries.
editor by CX 2023-08-11
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What is a roller chain?
What is a roller chain? A roller chain is a transmission system that transmits power from one shaft to another. Internal lubricant helps chains last longer and are interchangeable. Chains are usually made of carbon or alloy steel. Stainless steel is sometimes used in food processing machinery or in environments where lubrication is problematic. Brass and nylon are also sometimes used. If you need to slow down the machine, nylon chains can be used.
Roller chains are used to transmit power from one shaft to another
Generally speaking, the life of a roller chain is limited by three main factors: wear, corrosion, and fatigue. These can be minimized by following some simple guidelines. For optimum performance, the roller chain must be lubricated. Proper lubrication reduces friction and extends product life. Remember that corrosion and wind resistance can adversely affect lubrication, so protect the product properly.
A chain is a mechanical device used to transmit power from one shaft to another. The chain consists of a series of steel plates called bushings. Bushings are attached to the roller chain by pins or bushings. The block and bushing are held together by pins or bushings C riveted to the outer link D. The chain is also attached to the sprocket and bucket by pins or hooks. Chain pitch is measured between hinge centers, usually denoted p.
There are three types of chains: single-strand standard series, multi-strand standard series, and silent chain. Single strand chains are the most common type and cover a wide range of drive loads. Multi-strand chains provide greater power capacity without increasing chain pitch or line speed. An inverted tooth chain is a variant of a single-strand chain that eliminates the noise caused by pitch-related friction.
The inner and outer plates of the roller chain drive are made of steel. The rollers are positioned evenly between the chain links and are fastened to the sprockets. In addition, the rollers can rotate freely within the bushing. The chain links are arc-shaped and mesh with the sprocket teeth to transmit power through the chain.
Chain drives are another common way of transmitting mechanical power. These are the simplest forms of power transmission and are used on conveyor belts and other low-speed applications. The chain wraps around the sprocket and passes through the sprocket whose teeth mesh with the links. This mechanism transfers mechanical power from one shaft to another, increasing speed.
They are interchangeable
There are many different types of roller chains, but most are made of steel. Although they have their own advantages and features, they are generally interchangeable. You can buy different kinds of roller chains from domestic and foreign manufacturers, and you can choose the one that best suits your needs. Bearing Services can help you choose the right bearing for your application needs and budget. Here are some important things to consider before buying a roller chain. Here are some tips to make it easier for you to buy the right type of chain.
When choosing the right roller chain, be sure to consult the available size charts. Depends on how much chain you need to move the load you need to move. Remember that roller chains can be manufactured to fit a variety of machines and must meet your specific needs. Also, the chain should be long enough for the machine you are using. Make sure to buy a chain made of high-quality materials.
Double pitch roller chains have a flat top surface and are used in many different conveying applications. Double-pitch load-carrying roller chains, also known as oversized roller double-pitch chains, have rollers that extend beyond the sidebars to carry products. Double pitch drive series roller chains are used in elevators, long conveyor drives, agricultural machinery, and commercial sprinkler systems.
The tensile strength of a roller chain is a key factor to consider before purchasing a chain. The tensile strength of a chain is a function of the maximum force the chain can withstand before breaking. The three different types of tensile strength represent the force a chain can withstand without breaking. Each chain also has different strengths that can determine the type of chain you need.
The outer and inner links of the roller chain are designed for bearings. This allows the chain to be paired or unpaired with its internal links. The outer link has a pin, and the inner and outer pins are press-fit into the connecting plate. These links are usually made of steel and have a tensile strength of about 20 times their weight. The fatigue strength of two-pitch offset links is the same as that of the base chain.
They reduce wear with internal lubricants
In a roller chain, the pins and bushings rotate inside the chain without lubricant on the outside. They are in contact with the teeth of the sprocket and can easily wear out if not lubricated. The plates that connect the links and pivot about the pins can also rub against each other and cause wear. This is where lubricants come in handy. Without lubricant, the bare metal of the plate and bushing would rub against each other.
The lubricant should have the appropriate viscosity to penetrate critical internal surfaces and form an effective oil film. Recommended viscosities are listed in Table 1. Lubricants must be clean and non-corrosive. For roller chains, a good quality non-clean petroleum base oil is sufficient. While defoamers are not required, other additives such as antioxidants and extreme pressure inhibitors may be useful. However, impure oils should be avoided due to the risk of damage.
The shape of the spray head 10 overlaps with a conventional drive chain 12. The drive chain includes a plurality of rollers 24 and roller link plates 26. Each roller includes a roller pin 29 and is connected to a pair of pin link plates 28. Most drive chains have critical wear points on the sides of the roller pins 29. The shape of the spray head 10 prevents overspray onto the central portion of the roller.
In addition to preventing wear, these chains have unique specifications. Manufacturer CZPT requires raw material suppliers to certify that their products meet standards set by the American Society of Mechanical Engineers (ASME). CZPTs do not accept uncertified raw materials. For safety, the machine must be turned off before attempting to measure the chain. After the system is shut down, the measurement process should be completed in accordance with safety procedures.
General spray oil has lubricating properties, but is not as good as other types of chain lubricants. These are typically used for rust protection and include antioxidant chemicals. Generally, they are inexpensive and widely available in retail stores. However, they have the disadvantage of being very penetrating and difficult to apply evenly. Oil cannot stay on the chain as it spins, which can accelerate wear and corrosion.
They can be used to speed up or slow down machines
Typically, roller chains are chains used to move mechanical system components. Unlike belts, roller chains can be used to speed up or slow down a machine. The main difference between belts and roller chains is the lubrication process. Belts use lubrication to help them move at a constant speed, but should not exceed the critical speed of the roller chain. This critical speed is not easy to determine and lubrication is critical to its life.
A roller chain is a chain consisting of a steel bushing that holds the inner plate A and pins C together. Pin C is riveted to outer link D, while roller R surrounds each bushing B. The teeth of the sprocket are supported on the rollers. They spin freely on pins and bushings, reducing friction.
The chains can be single-stranded, double-stranded, or multi-stranded. The rated power capacity of the single strand chain can meet various drive load requirements. Multi-strand chains provide higher power capacity without increasing chain pitch or line speed. The silent chain, also known as the inverted tooth chain, consists of a series of toothed chainplates. The pins of the chain are pressed into the wide ends of the sidebars and outer links.
Although roller chains are a common mechanical component, they can fail under certain conditions. The most common cause of excessive wear is wrong to load sizing. Each manufacturer sets a maximum workload for its product. A chain that is too small for the load carried will not run smoothly and may cause premature failure. Chains can also fail due to rust or improper maintenance.
There are many ways to choose the correct size roller chain. The easiest way to choose the right one is to use a horsepower chart to determine the speed of the motor. RPM will determine the size of the chain and the number of teeth on the drive sprocket. Conveyor chains offer a variety of options to move products horizontally or vertically, even around bend radii.
editor by Cx 2023-07-03